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M6 Extension, Carlisle to Guards Mill

The facts

Title:      M6 Extension
Client:    Carillion Roads
Location:   Cumbria (North East England)
Services:   Highway Design and Construction
Sector:     Transport
Contract Type:  Highways Agency ECI
Project Value:   £174m
Start/Completion:  2003 - 2009

The project

Since its first section – the ‘Preston Bypass’ – was opened by then Prime Minister Harold Macmillan in 1958 to become the first part of the UK’s motorway network, the M6 has been hailed as the "Backbone of Britain", providing a cultural and economic link between Scotland and England.

Until recently however there has been a small part ‘missing’ - a six mile gap from Carlisle to Gretna. The so-called ‘Cumberland Gap’ prevented the M6 from linking up with Scottish motorways on the other side of the border.

Nevertheless, thanks to a massive £174m project that has involved a mixture of new road and the upgrade of the existing A74, as well as two major bridge structures, the M6 gap has now been closed, providing a seamless motorway network between Glasgow and England’s South Coast.

Capita Symonds’ work on the project began in 2003 when the company was commissioned by contractor Carillion Roads (working on behalf of client the Highways Agency) to provide design and construction supervision services on the scheme.

The new motorway can be considered as two separate sections, each with its own specific challenges. The first – the southern section - called for the upgrading and widening of 6km of dual two-lane dual carriageway to three-lane motorway standard. Here we focused on reusing as much of the existing infrastructure as possible to keep costs down as well as arriving at a design that minimised the impact on the 45,000 vehicles who used the existing road each day.

However, it was the creation of 2km of off-line motorway at the northern end that was to prove particularly challenging. The team had to stiffen boggy ground to provide a solid foundation for the 8m high embankment that carries the road over the West Coast Railway. Of course, although it initially sounds relatively unremarkable, it becomes something of a complex engineering feat when you consider the embankment sits on 5700 piles and 18500 band drains, and is within just six metres of live railway lines that remained open throughout the construction period.

A number of ecological challenges were also met - including the relocation of various reptiles nesting nearby as well as the need to avoid incursions into adjacent AONB, SSSI, eSAC, Special Protected Area and International RAMSAR wetland.

By working in partnership with the Highways Agency and Carillion throughout this huge project, we were able to play a pivotal role in ensuring that the project was delivered ahead of schedule and under budget while, perhaps most importantly, minimising disruption to road users, rail passengers and even the local wildlife.

Awards

  • Nominated in the ‘Major Projects’ and ‘The Prime Minister’s Better Public Building’ categories at the British Construction Industry Awards (BCIA) 2009
  • Highways Agency Major Projects Awards 2008 - 'Cost', 'Target Zero' and 'Road Safety' categories
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